Specialized in
E&IC
Audited FSM according to
DIN EN 61511
ISO 9001/2015 certified
Our planning supports your own know-how. We ensure that your ideas are turned into innovative solutions for the automation landscape – state-of-the-art, safe and durable.
- Analysis of the initial situation
- Automation concepts
- Solutions for migration from old to new
- Operating and monitoring concepts
- Power supply concepts
- Cost estimation
- Scope Statement
- Invitation to tender
BASIC-Engineering
During this planning phase, the data from the P&I flow chart is consistently collected and refined to ensure that the automation concept is implemented in a targeted manner. At this stage, we determine the respective measurement methods and plan the instrumentation. Based on your specifications, the documentation is the basis for the planning of the control system and detailed engineering.
- E&IC technical revision of P&I flow diagrams
- Function plans
- Alarm and locking system overview
- Creation of E&IC location plan
- Specifications for sensors, actuators & switch room devices
- Calculations for flow devices, valves & tank stability curves
- Test sheets for E&IC devices for plant safety
- Request, selection, order
- Creation of E&IC device sheets
- Concept creation
- Lists (e.g. isometry-relevant data, E&IC devices, heating, consumers)
- Spare parts planning
Coordination of
the interfaces
- Link between process engineering, programming and E&IC technology
- Specifications for electrical engineering and DETAIL engineering
- Consideration of safety requirements, such
as explosion protection and functional safety - Conceptual processing of TÜV test reports
Support right from
the concept phase
- Creation of scope statements
- Preparation of tender documents
- Advice on concept creation
Link between
experience and innovation
- Consideration of company experience, such as
standard devices and plant standards - Combining this experience with innovative solutions
- Integration of plant-specific standards
System migration
- Documentation of your system’s current status
- Preparation / conversion into appropriate templates
- Integration into a new system
DETAIL-Engineering
Based on the BASIC engineering data, we plan and document the cabling and wiring – from the sensor to the control system to the actuator.
- Actual recording
- Wiring concept
- Design & documentation of fieldbus systems (FF-Bus / PROFIBUS-PA /PROFIBUS-DP/ Modbus RTC and Modbus TCP/IP)
- Network planning
- Specification of hardware typicals
- Control room and switch room design
- Switch cabinet documentation
- Lists of devices
- E&IC loops or position plans
- Wiring diagrams, connection diagrams, cable lists, routing lists
Support of other
disciplines
- Creation of the installation documentation
- Creation of the dismantling documentation
- Coordination of the installation and/or dismantling
Knowledge transfer / introduction
to systems
- Introduction into new systems
- Training and workshops for systems
- Creation of manuals and/or hook-ups
Structure of the E&IC in your
desired system
- Setting up the basic structure in the system
- Preparation of typicals
- Integration of systems in your daily life
Independent planning of signal and wiring routes/span>
- Actual field recording
- Concept creation of the switch cabinet, routing and field distributor
- Realization of the planning
Electrical engineering
Our specialists in the low and medium voltage sector support you in all areas of electrical engineering. Either on your premises or in our office.
Specification & design of low and medium-voltage switching systems
- Specification & design of frequency converters (FC) and trace heating systems
- Specification & design of switch cabinets (lighting, temperature, etc.)
- Planning the control of motors and e-consumers
- Lightning protection and grounding planning
- Planning of cable routes
- Short-circuit calculation
- Carrying out dismantling and assembly planning
- Creation of disassembly and assembly documentation
- Service specifications & material lists
- Site management/ assembly coordination
- Create and maintain documentation
Concept creation
- Lists (e.g. isometry-relevant data, E&IC devices, heating, consumers)
- Spare parts planning
Independent
determination of requirements
- Development of innovative solutions based on your instructions
- Alternative solutions for urgent problems, such as delivery problems
Support for safety-related electrical shutdowns
- Creation of safety concepts with
electrical shutdowns - Creation of maintenance and
inspection plans
Consideration of
explosion protection
- Ex authorized persons for electrical systems
- Intrinsic safety proof calculations
- Compliance with the
Betriebssicherheitsverordnung (German Regulation Law)
Testing of
electrical systems
- Carrying out tests on low-voltage and medium-voltage systems
- Commissioning of electrical systems
Analysis technology
Analysis technology is a special area in the planning sector. This is tied to special requirements and specifications. Our experts cover these requirements and help you with their expertise.
- Planning of O2-, CO2– und SO2– measurements, dust and dew point measurements, as well as Total Organic Carbonates (TOC) measurements
- Planning of water measurements for polycyclic aromatic hydrocarbons (PAH)
- Planning of process gas chromatographs
- Planning, BASIC and DETAIL engineering of laboratory sampling systems
- Planning of Wobbe containers for gas mixing stations
- BASIC and DETAIL engineering of process on-line analyzers
- Selection of the correct measuring principles and analysis devices based on the process engineering characteristics
- Suitable for the customer’s sample
- Lists of devices
- E&IC loops or position plans
- Wiring diagrams, connection diagrams, cable lists, routing lists
Location & design of process sampling points
- Determination of the sampling location
- Selection of sample extraction port
- Calculations of probe vibrations
Sample preparation
- Field station design and fast loop
- Design of gas pressure reduction stations
- Design of evaporative field stations
Design of
sample transport lines
- Determination and selection of transport lines for samples
- Calculation of pressure loss in sample lines (laminar and turbulent flows)
- Calculating the time delay
Sample isolation and br />switching systems
- Design of sample stream switching systems
- Design of calibration devices
Switch cabinet planning
We support you with our expertise in switch cabinet planning. This includes concept development, switch cabinet planning, component selection, spatial planning and installation and/or commissioning support.
- Switch Cabinet planning – independent from control-system-manufacturer
- Switch Cabinet documentation (e.g. server and network cabinets)
- Creating and planning switch cabinet drawings
- Creating and (re)drawing system and network drawings; including drawing in new networks according to the customer’s specifications
- Creating and editing wire lists, switch and patch field occupancies of individual system parts or complete systems
- Head and Power Calculation: Calculation of the heat loss performance of switch cabinets in order to be able to estimate the possible use of ventilation systems
- Creating and editing connection diagrams for 24 V switch cabinets and patch panels
Intelligente
Intelligent documentation
- Creation of intelligent documentation by
using appropriate software
Fulfillment of legal
requirements
- CE conformity of switch cabinets
- Acceptance of switch cabinets at the manufacturer
Spatial
design
- Actual recording of switch rooms
- Layout plan of the switch cabinets
- Optimization of existing switch cabinets
Concept creation
- Support in the preparation of
the tender documents
Engineering Tools
We use the following tools:
CAE
- SPI
- Comos
- Prodok
- Engineering Base
- LiveDok
- MSR-O
- E-Plan
CAD
- Microstation
- AutoCAD
- BricsCAD
Safety integrity software
- PEC
- Sistema
- ExSilentia
Office
- Access
- Visio
- Project
Process engineering calculations
We carry out the following process engineering calculations:
- Container calculations
- Process safety times
- Valve calculations
- Leakage calculation
- Reaction times
- Measurement inaccuracies
